- Tutor is available to students
Predictive Maintenance & Troubleshooting of Pumps and Compressors
Classroom based course with study materials, lecturer support and CPD Hours included
London Training For Excellence
Summary
Overview
Pumps and compressors are generally critical machines in any production process, and hence it is vital that maintenance is most effective for these units. This programme aims to provide delegates with a comprehensive understanding of how to use a combined predictive and preventive maintenance approach to achieve maximum reliability and greatest understanding of any deterioration that may occur.
Description
Day 1
- Friction, lubrication and wear mechanisms
- Adhesive wear, abrasive wear, fatigue and fretting
- Machinery life cycles
- Mechanical issues, balancing and alignment
- Statistical reliability analysis
Day 2
- Reliability models
- Root cause of, symptoms and detection mechanisms for imbalance
- Root cause of, symptoms and detection mechanisms for looseness
- Root cause of, symptoms and detection mechanisms for misalignment
- Root cause of, symptoms and detection mechanisms for gear problems
- Root cause of, symptoms and detection mechanisms for bearing problems
- Cavitation, causes and prevention
Day 3
- Anti-friction bearings: types, lifetime, mounting, applications, related problems
- Plain and pad bearings, thrust bearings: operation, maintenance, incidents
- Mechanical seals, types, operation, related problems
- Other seals for positive displacement pumps and reciprocating compressors
- Performing a balance
Day 4
- Vibration monitoring
- Overall and spectral measurements
- Vibration limits
- Introduction to spectrum analysis
- Lubricant monitoring
- Shape, size, amount, chemical composition of debris
- Analytical techniques
Day 5
- The role of condition monitoring in pump and compressor maintenance Diagnostic methods
- Capabilities and limitations of condition monitoring, and the need for a combined approach
- The importance of plant inspection
- Measurement devices, and what to monitor and where
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