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Lean Manufacturing - Intermediate

Online course with tutor support and final exam included

Quber Technologies


£250 inc VAT
Study method
Online, self-paced
6 hours
Access to content
Access until course completion
No formal qualification
Additional info
  • Tutor is available to students
  • Certificate of completion available and is included in the price

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This Intermediate course is delivered by expert practitioners who have a combined practical experience of 50+ years in manufacturing, operations, lean and coaching. This course has been developed to help you challenge the status quo and paradigms and to make you stand out from the rest with your knowledge of manufacturing excellence.



  • Develop a deeper understanding of ‘Flow’ and ‘Waste’
  • Gain understanding of the key tools for waste elimination / reduction
  • Know when, where and how to use the tools
  • Identify and own at least one waste elimination project in their company
  • Understand the spirit of continuous improvement

Module 1 - Refresher on Flow and Waste

  • Flow
  • Push and Pull
  • 8 waste

Module 2 - Basic tools to reduce waste

  • Muda walk
  • Takt time, lead time and cycle time
  • Bottleneck identification
  • Line balancing
  • Workplace organisation to improve flow
  • Visual management

Module 3 - Intermediate tools to reduce waste

  • Batch size reduction
  • Single Minute Exchange of Die (SMED)
  • Create Pull through Kanbans
  • Production Levelling
  • OEE improvement at bottlenecks
  • Zero Defects

Course Duration

The length of time taken depends entirely on how much time you can study and absorb the material. This is self paced course so take your time and enjoy it!

Test and Certification

The end of this course there is a multiple choice test. Students are required to achieve a pass mark of 80%, and, if necessary, may attempt the test multiple times at no extra cost.

Students will be sent a digital certificate on completion. This can be printed, and we suggest you keep it for your records.

Who is this course for?

This course has been designed for you, if you are:

  • Are preparing for a job interview with a manufacturing business
  • Are new to the world of manufacturing and want to upskill yourself
  • Are working towards a promotion within a manufacturing business
  • Recently joined a company which is embarking on a lean or operations excellence journey
  • Are planning to start a career in lean / operations consulting
  • Are working to reskill / upskill yourself while contemplating you next career move
  • Are a student looking to move past the theory to practical knowledge of manufacturing and operations


A fundamental base knowledge of lean is beneficial but not necessary, just an open mind and the willingness to learn and challenge the status quo.

Questions and answers


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What does study method mean?

Study method describes the format in which the course will be delivered. At courses are delivered in a number of ways, including online courses, where the course content can be accessed online remotely, and classroom courses, where courses are delivered in person at a classroom venue.

What are CPD hours/points?

CPD stands for Continuing Professional Development. If you work in certain professions or for certain companies, your employer may require you to complete a number of CPD hours or points, per year. You can find a range of CPD courses on, many of which can be completed online.

What is a ‘regulated qualification’?

A regulated qualification is delivered by a learning institution which is regulated by a government body. In England, the government body which regulates courses is Ofqual. Ofqual regulated qualifications sit on the Regulated Qualifications Framework (RQF), which can help students understand how different qualifications in different fields compare to each other. The framework also helps students to understand what qualifications they need to progress towards a higher learning goal, such as a university degree or equivalent higher education award.

What is an ‘endorsed’ course?

An endorsed course is a skills based course which has been checked over and approved by an independent awarding body. Endorsed courses are not regulated so do not result in a qualification - however, the student can usually purchase a certificate showing the awarding body’s logo if they wish. Certain awarding bodies - such as Quality Licence Scheme and TQUK - have developed endorsement schemes as a way to help students select the best skills based courses for them.