Lead Engineer - HV System Test & Validation

For over 110 years Aston Martin has made the most exquisitely addictive performance sports cars.

But no one builds an Aston Martin on their own. Behind these legends and landmarks are hundreds of dreamers, darers and doers who make extraordinary happen, every single day. That’s why the name of everyone who has ever worn our famous wings is inscribed on the wall of our factory.

As we embark on an exciting new era for the business, we need the very best people to write their own chapter on our journey to become the world’s most desirable ultra-luxury British performance brand.

Join us.

Job Purpose:

To setup and run Network & HV Power Integration Rig for all Powertrain Electrification components and systems to achieve AML targets through to production on AML programmes.

As Lead Engineer - HV Systems Integration Test & Validation, your responsibilities will include:

• Function: Facilitate the setup of HV component and system test station and implement robust safety mechanisms by controlling HV (1500V) Power devices
• Test Automation: Development of automation system around various HV test stations of low power
• FMEA: Failure Mode documentation to identify the areas of test bed improvement
• HV Safety: Ensure system is implemented with HV safety mechanisms in place
• Documentation: Generate documentation on the test facility including Schematics, Safety Mechanisms , Spares
• Data Validity: Co-ordinate discussion with test engineers to establish the validity of test data and safety mechanisms around component or system under test
• Maintenance Schedule: Implement a maintenance schedule for the test equipment
• Upgrades & Improvements: Communicate with suppliers on improvements and upgrades to the test system
• Issue Tracker: Manage a testbed issue tracker and lead discussions to identify effective solutions
• Test Implementation:
  • Generate safe & robust test process for the various HV components & systems to accomplish the results needed
  • Testbed setup to implement tests on Powertrain Electrification components and system
  • Liaise with component/system test engineer to understand scope of test and deliver parts needed for test – HV and LV cables, Cooling hoses, etc
  • Maintain “Permit to Work” documentation on test station
  • Ensure safety of operator and persons around test
• Work cross-functionally with other R&D departments to develop efficient hybrid and electric vehicle systems testing procedures to achieve vehicle requirements on-time and on-budget
• Main point of contact for Powertrain Electrification component and system test deployment across various programmes
• Resolution of all Powertrain Electrification component and system testing issues on specific programmes
• Coordinate testing facility comparison studies and evaluate RFQ responses to influence management decisions
• Train, coach and present technical information and share the knowledge throughout AML
• &

The successful candidate will demonstrate technical expertise and competence in a range of test disciplines and be able to take responsibility for HV testbed operation to facilitate testing of Powertrain Electrification component and system . The essential areas of previous experience required to undertake this role include:

• Good knowledge and experience of Automotive Networks (CAN, Ethernet, among others)
• Good knowledge and experience of using High Voltage (1500V) High Power Electronic Power Supplies – ACDC and DCDC
• Delivery of Testing Automation Systems
• Good knowledge of HV Safety and Processes
• Delivery of Powertrain Electrification system testing for hybrid and/or electric vehicles
• Background in powertrain test operations and development
• Hands on experience of working with low voltage and high voltage vehicle systems
• Delivery of Powertrain Electrification system testing for high performance hybrid and/or electric vehicles
• Understanding of hybrid and electric powertrain system functionalities and attributes at vehicle, system and component levels
• Automotive powertrain testing knowledge, including:
• Automotive battery, eMotor, inverter, DCDC converter and on-board charging system technology
• Proficiency in use of powertrain calibration and networking tools
• On-vehicle power distribution systems
• High voltage energy management
• Experience with Labcar builds, rig design and Hardware-in-the-Loop (HiL) systems
• Experience with electrical testbed systems (e.g. Kratzer, Bitrode, AVL, etc)
• Use of test equipment to support electrical and electronic system testing
• Experience in training staff in safe working on High Voltage systems
• Strong programming capabilities (MATLAB/Simulink, C++)
• Experience with Test Automation Systems (Vector, Matlab, Labview, etc)
• Leading engagement with engineering partners and test facilities
• Driving product development issues to a resolution
• Responsibility in Formula Student/SAE team
• Engineering Degree in Electrical, Electronic, Mechanical and/or related field
• High Voltage Senior Authorised Person Qualification

Behaviours:

• Strong teamwork and collaboration skills, self-motivated, eager to take responsibility & & deliver results with minimal supervision
• Demonstrated leadership in cross-functional teams
• Excellent written and verbal communication skills
• Ability to organise multiple inputs into succinct summary
• Accomplished writer of technical and project status reports
• Fluent presenter of technical information at all levels including to senior director level at AML and in external companies
• Ability to challenge experts, consultants and seniors by presenting measured opinion
• Passion for the advancement of hybrid and electric powertrain and vehicle technology

Belong at Aston Martin

We understand that the incredible beauty, craft and art that defines an Aston Martin comes from the inclusion of our amazing people.

We welcome the unique contributions that you can bring in terms of your education, opinions, culture, ethnicity, race, sex, gender identity and expression, nation of origin, age, languages spoken, colour, religion, disability, sexual orientation and beliefs. We celebrate diversity and are seeking applicants who can bring something different. Please speak to us if there is anything you need to support making an application with us.