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Industrial Process Systems Training: Process Control, PFDs & Safety Compliance
Training Express Ltd

Free CPD Certified PDF & HARDCOPY Certificate | Free Reading Materials & Case Study | 100% Passing Rate | Updated 2026

Summary

Price
£15 inc VAT
Study method
Online, On Demand 
Course format
5 Videos (with subtitles and transcripts) and 6 PDFs
Duration
1.5 hours · Self-paced
Qualification
No formal qualification
CPD
10 CPD hours / points
Certificates
  • Digital certificate - Free
  • Hard copy certificate - Free
  • Reed Courses Certificate of Completion - Free
Additional info
  • Tutor is available to students

Add to basket or enquire

Overview

The Level 2 Industrial Process Systems Training: Process Control, PFDs & Safety Compliance course is designed for learners entering manufacturing, engineering, plant operations, or technical support roles. It is essential for understanding how industrial systems operate safely, efficiently, and in line with compliance standards across modern production environments.

Learners will study industrial process types, process flow diagrams (PFDs), control systems, safety procedures, and environmental compliance through easy-to-follow video lessons, reading materials, and knowledge checks. The course builds understanding of system monitoring, diagram interpretation, and process safety responsibilities.

By completing this course, learners will confidently interpret process systems, understand control methods, and support safe, compliant industrial operations.

Learning Outcomes

After completing this course, learners will be able to:

  • Explain the purpose of industrial process systems
  • Interpret and create basic process flow diagrams (PFDs)
  • Identify common industrial process symbols and equipment
  • Compare batch, continuous, discrete, and process manufacturing systems
  • Understand open-loop and closed-loop control systems
  • Apply key safety and environmental compliance principles
  • Recognise UK regulations and sustainability requirements
Key Features
  • CPD Accredited
  • Instant FREE PDF certificate
  • Fully online, interactive Video course
  • Free Additional Reading Materials
  • Free Case Study
  • Lifetime access
  • 24/7 Tutor Support

Certificates

CPD

10 CPD hours / points
Accredited by CPD Quality Standards

Curriculum

This course contains

Format: 5 Videos (with subtitles and transcripts) and 6 PDFs

Duration: 1h and 29m

    • 1: Module 1 Introduction to Industrial Process Systems 11:27
    • 2: Module 1_ Introduction to Industrial Process Systems 05:00
    • 3: Module 2 Process Flow Diagrams (PFDs) and Symbols 11:15
    • 4: Module 2_ Process Flow Diagrams (PFDs) and Symbols 05:00
    • 5: Module 3 Types of Industrial Processes 12:44
    • 6: Module 3_ Types of Industrial Processes 05:00
    • 7: Module 4 Control Systems in Industrial Processes 11:13
    • 8: Module 4_ Control Systems in Industrial Processes 05:00
    • 9: Module 5 Safety and Environmental Considerations 15:06
    • 10: Module 5_ Safety and Environmental Considerations 06:00
    • 11: Get your Free CPD Certificate 01:00

Description

The Industrial Process Systems Training: Process Control, PFDs & Safety Compliance course provides a clear introduction to how industrial production systems operate. From process flow diagrams to control strategies and compliance standards, this course helps learners understand the systems that support safe and efficient manufacturing.

Industrial facilities rely on accurate process control and strict safety procedures to maintain quality, productivity, and compliance. This course is ideal for those working in manufacturing, engineering support, plant operations, or anyone looking to build knowledge of industrial systems and safety frameworks in the UK.

This course covers industrial process types, PFD symbols, system design principles, and control strategies such as open-loop and closed-loop systems. Learners will also study risk management, environmental impact, regulatory compliance, and sustainability practices. By the end of the training, participants will understand their role in supporting safe operations, reducing process risks, and improving efficiency across industrial settings.

Course Curriculum :

  • Module 1: Introduction to Industrial Process Systems
  • Overview of Industrial Processes
  • Types of Industrial Processes
  • Key Components of Industrial Processes
  • Importance of Process Systems in Manufacturing
  • Efficiency and Productivity
  • Quality Control
  • Safety and Compliance
  • Sustainability
  • Adaptability
  • Basic Terminology and Concepts
  • Key Terms in Industrial Processes
  • Process Types
  • Control Systems
  • Efficiency Metrics
  • Module 2: Process Flow Diagrams (PFDs) and Symbols
  • Understanding PFDs
  • Key Components of PFDs
  • Importance of PFDs in Process Design
  • Common Symbols and Their Meanings
  • Creating Effective PFDs
  • Common Symbols and Their Meanings
  • Equipment Symbols
  • Flow Symbols
  • Control Symbols
  • Miscellaneous Symbols
  • Creating and Interpreting PFDs
  • Steps to Create a PFD
  • Interpreting PFDs
  • Best Practices for PFDs
  • Module 3: Types of Industrial Processes
  • Batch vs. Continuous Processes
  • Definition and Characteristics
  • Key Differences
  • Quality Control and Consistency
  • Applications and Industry Examples
  • Discrete vs. Process Manufacturing
  • Definition and Characteristics
  • Key Differences
  • Quality Control and Production Planning
  • Applications and Industry Examples
  • Key Examples in Various Industries
  • Automotive Industry
  • Pharmaceutical Industry
  • Food and Beverage Industry
  • Chemical Industry
  • Electronics Industry
  • Module 4: Control Systems in Industrial Processes
  • Basics of Process Control
  • Key Concepts in Process Control
  • Types of Control Systems
  • Control Strategies
  • Types of Control Systems
  • Open Loop Control Systems
  • Closed Loop Control Systems
  • Introduction to Control Strategies
  • Types of Control Strategies
  • Combined Control Strategies
  • Application of Control Strategies
  • Module 5: Safety and Environmental Considerations
  • Importance of Safety in Industrial Processes
  • Regulatory Compliance
  • Risk Management
  • Safety Culture and Training
  • Emergency Preparedness
  • Environmental Impact and Sustainability
  • Carbon Footprint and Emissions
  • Waste Management
  • Resource Efficiency
  • Biodiversity and Ecosystem Protection
  • Regulations and Best Practices
  • Key Regulations in the UK
  • Environmental Regulations
  • Best Practices for Safety and Sustainability
  • Collaboration and Continuous Improvement
  • Industry 4.0 and Digital Transformation in Industrial Processes
  • Impact on Safety Systems
  • Environmental Monitoring and Sustainability
  • Regulatory Compliance and Standards
Accreditation

Our course is fully CPD-accredited, providing you with up-to-date skills and knowledge and helping you to become more competent and effective in your chosen field.

Certification

Once you’ve completed your course, you will immediately be sent a FREE CPD-accredited digital certificate, titled: Industrial Process Systems Training: Process Control, PFDs & Safety Compliance. You will also get a FREE hardcopy certificate (Shipping cost £5.99).

Recommended renewal

This certificate does not have a fixed expiration date. However, in accordance with industry best practice guidelines, it is recommended that the certification be renewed every 3 years.

Who is this course for?

  • Manufacturing staff working with production line systems
  • Junior engineers and plant support technicians
  • Process operators in industrial environments
  • Health and safety team members in manufacturing
  • Learners preparing for engineering support roles

Career path

  • Process Operator
  • Production Technician
  • Manufacturing Process Assistant
  • Control Room Operator
  • Process Engineering Technician
  • Health and Safety Coordinator
  • Industrial Maintenance Technician

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FAQs

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