Average Process Engineer salary in the UK

We are seeking a highly skilled Process Safety Engineer to join a leading organisation within the Manufacturing and Production sector in Wigan. The role requires an individual with strong expertise in engineering and manufacturing processes to enhance safety and operational efficiency. Client Details Based in Standish, UK, this award-winning resin manufacturer specialises in designing and producing high-performance polymers and synthetic resins for sectors including aerospace, defence, automotive, construction, marine, and energy. The company is recognised for its innovation, having won the Queen's Award for Enterprise (Innovation), and operates with a strong R&D focus, offering unique chemistries such as epoxy, phenolic, vinyl ester, benzoxazine, phenol-aralkyl resins, curing agents, and catalysts. Its Standish facility manufactures specialist resins and sustainable "green chemistry" solutions compliant with REACH, including bio-epoxy and bio-phenolic materials. The site provides rapid-response manufacturing, pilot-plant development, and bespoke formulation services, supporting customers requiring advanced resin systems for coatings, composites, adhesives, and insulation applications. Description As the Process Safety Engineer you will be tasked with the following; Provide technical safety support to ensure compliance with process safety, DSEAR, COMAH, and wider regulatory requirements.Deliver safety and process engineering documents needed to support site and project activities.Develop safety engineering philosophies, HSE plans, and technical specifications for equipment and systems.Chair and contribute to formal process safety studies (HAZID, HAZOP, SIL), issuing reports and driving completion of actions.Participate in project design reviews, including P&ID and constructability assessments.Conduct hazardous area classifications in line with industry codes and standards.Develop and implement functional safety management plans.Produce and review specifications, datasheets, reports, schedules, and calculations in line with engineering and quality requirements.Provide technical support to projects and site operations as needed.Follow discipline-specific procedures and contribute to continuous improvement.Maintain up-to-date awareness of regulatory frameworks, legislative changes, and industry developments.Apply strong knowledge of process safety and environmental engineering across FEED, detailed design, construction, commissioning, and start-up phases.Ensure alignment with relevant international codes and standards. Profile A successful Process Safety Engineer should have: Minimum of 5 years in a similar role.Proficient in Process operations.Demonstrable knowledge of COMAH, DSEAR, Risk Assessment Techniques and other H&S regulations.Technically proficient in all areas of process safety and loss prevention. E.G - HAZOP, PHA.DSEAR Risk assessment experience.HAZOP/HAZID/LOPA experience. Job Offer Salary C. £70,000/Company pension scheme with a 3% company contribution and 5% employee contribution.Healthcare benefits, including eligibility for BUPA cover after a six-month probationary period.Generous holiday entitlement of 33 days. If you are ready to advance your career as a Process Safety Engineer in Wigan's thriving industrial and manufacturing sector, we encourage you to apply today!

Manufacturing Excellence | High-volume Operations | Machining, Pressing & Assembly Salary: up to £50,000 + bonus & benefitsLocation: Birmingham Our client, an established manufacturing organisation in Birmingham is recruiting a Process Engineer - Continuous Improvement to support ongoing performance improvement across its operations.The position has a specific focus on improving process capability, operational efficiency and manufacturing consistency through structured continuous improvement and data-led analysis.The role:Reporting into the Manufacturing Design Engineering Manager, the Process Engineer - Continuous Improvement will be responsible for identifying, developing and implementing improvements to manufacturing processes.The role requires a practical engineering approach, combining process analysis, performance data and recognised continuous improvement techniques to deliver sustainable operational gains.The responsibilities: Evaluate existing manufacturing processes to identify inefficiencies, variation and constraintsDevelop and implement process improvements to enhance productivity, quality and throughputApply Lean, Six Sigma, Kaizen and other continuous improvement methodologies in a manufacturing environmentSupport improvements in layout, material flow and standard workMonitor manufacturing performance using KPIs and OEE data, supporting root cause analysisContribute to the development of standardised processes and manufacturing best practiceProvide technical input and guidance to manufacturing and engineering teams as required The person: Background in manufacturing engineering, process engineering or continuous improvementExperience working in high-volume or repetitive manufacturing environmentsStrong analytical capability with experience using performance and process dataStructured problem-solving skills and familiarity with Lean manufacturing toolsAbility to work effectively with cross-functional teams To apply:This role offers the opportunity to contribute directly to manufacturing performance improvements within a stable, technically driven organisation. The successful candidate will work on a range of process improvement activities with clear operational impact.Applications should be submitted with a CV quoting job reference 10268.

The CompanyA fantastic opportunity has arisen for a Process Engineer with experience in water and wastewater projects to join a respected multidisciplinary consultancy known for delivering innovative, sustainable engineering solutions across the UK and Ireland. This role offers the chance to work on a diverse portfolio of projects, contributing to the design, development and delivery of essential water infrastructure. The Role As a Process Engineer, you will play a key role in the design and technical delivery of water and wastewater projects. You will be responsible for producing engineering process designs for a range of clean water and wastewater schemes, developing innovative design solutions for treatment processes, interpreting design data including jar testing, chemical and biological analysis. Preparing process calculations such as unit sizing, aeration design and chemical dosing, delivering feasibility, outline and detailed design work, liaising directly with clients across the UK and Ireland and preparing technical reports including assessments, whole-life costing, energy and carbon audits. Developing and using process tools such as mass balances, P&IDs, process flow diagrams and hydraulic design and supporting project delivery to ensure deadlines, budgets and quality standards are met The Requirements Ideally you will have a a Degree in Chemical Engineering or a related discipline and 2 years post grad experience. Demonstrable experience in the water and/or wastewater engineering sector preferable but not essential. What you'll get in return Competitive salary and annual leave packageHybrid and flexible working arrangementsCompany pension schemeHealth care planLife assuranceExcellent career development opportunities, including approved professional training schemesSupportive, professional and friendly working environment What you need to do nowIf you're interested in this role, click 'apply now' to forward an up-to-date copy of your CV, or call us now.If this job isn't quite right for you, but you are looking for a new position, please contact us for a confidential discussion about your career. Hays Specialist Recruitment Limited acts as an employment agency for permanent recruitment and employment business for the supply of temporary workers. By applying for this job you accept the T&C's, Privacy Policy and Disclaimers which can be found at hays.co.uk